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On-site improvement solutions - メーカー・企業と製品の一覧

On-site improvement solutionsの製品一覧

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It's not just about simple digitization! What is the method to achieve high-precision visualization?

It's not just about simple digitization! What is the method to achieve high-precision visualization?

Achieve high-precision visualization! Enjoy strong flexibility against production fluctuations.

"Roland DG Assemble" is a cloud-based manufacturing site improvement solution that digitizes work instructions, daily reports, and checklists all at once, integrates with instruments and peripheral devices, and can also be utilized for error-proofing. No measurement or aggregation work is required. Work logs are recorded in real-time, achieving high-precision visualization on a dashboard. Additionally, by visualizing data, it leads to a reduction in the improvement cycle and allows for flexibility that is resilient to production fluctuations. 【Features】 ■ Digitizes work instructions, daily reports, and checklists all at once ■ Can be utilized for error-proofing ■ No measurement or aggregation work is required ■ Achieves high-precision visualization on a dashboard ■ Leads to a reduction in the improvement cycle *For more details, please refer to the related links or feel free to contact us.

  • Software (middle, driver, security, etc.)

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[Case Study] Morimar Casting Co., Ltd.

[Case Study] Morimar Casting Co., Ltd.

Understand data in real time! It's simple and easy to understand, which makes it usable.

We would like to introduce a case study of the implementation of the cloud-based manufacturing site improvement solution 'Roland DG Assemble' at Morimar Casting Co., Ltd., which has manufacturing technology for molded bathtubs and wash counters. The company was promoting digital transformation (DX) across the entire group and aimed to improve the flow of production processes and increase the direct delivery rate, which led to the adoption of our product. After implementation, they were able to grasp data in real-time, allowing them to instantly identify changes in defect trends and connect those insights to improvements. 【Case Overview】 ■Challenges - Not knowing where items are stagnating in the process, and taking time to identify the cause when rework situations continue. ■Effects - Instantly grasping changes in defect trends and connecting them to improvements. - The data from our product has been very helpful when providing lectures to workers. *For more details, please refer to the related links or feel free to contact us.

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[Case Study] Hamamatsu Pulse Co., Ltd.

[Case Study] Hamamatsu Pulse Co., Ltd.

Utilized in ink refilling operations! A case where the results of improvements led to great confidence.

We would like to introduce a case study of the cloud-based manufacturing site improvement solution 'Roland DG Assemble' implemented at Hamamatsu Pulse Co., Ltd., which focuses on contract manufacturing. In the company's operations, there was a high dependency on personnel, and they wanted to ensure quality while managing worker skills and implementing error-proofing measures. As a result, they decided to adopt our product, which is currently being utilized in the ink filling process. 【Case Overview】 ■ Challenge: Ensure quality while managing skills and implementing error-proofing measures ■ Effects - Transitioned to paperless management, reducing administrative burdens - Visualization of data has sparked opportunities for improvement - Production efficiency of a certain product exceeded 100% - It has also significantly boosted the confidence of the workers *For more details, please refer to the related links or feel free to contact us.

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Are you facing challenges in your current manufacturing site? Promote DX in the manufacturing site!

Are you facing challenges in your current manufacturing site? Promote DX in the manufacturing site!

Supporting manufacturing with the power of digital and data! Demonstrating effectiveness across all operations through design, support, and visualization of on-site work.

"Roland DG Assemble" is a manufacturing improvement solution that supports all aspects of work through the power of digital technology and data, achieving standardization of work, self-process assurance of products, and on-site improvements. With simple screen design and registration assistance features such as bulk registration, anyone can easily design processes. Additionally, it allows real-time understanding of who, when, where, what tasks were performed, and what the results were. Since it aggregates performance data by work unit, it supports diverse visualization and detailed analysis on-site. 【Features】 ■ Reduction of production lead time ■ Realization of multi-skilled workers ■ Reduction of work-in-progress inventory ■ Improvement of organizational communication ■ Realization of diverse and variable production ■ Strengthening collaboration between upstream and downstream processes *For more details, please download the PDF or feel free to contact us.

  • Software (middle, driver, security, etc.)

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[Manufacturing Industry DX] Achieving Complete Quality in Our Processes

[Manufacturing Industry DX] Achieving Complete Quality in Our Processes

Just follow the on-screen instructions and proceed with the work! Anyone can achieve the same quality.

The manufacturing site improvement solution "Roland DG Assemble" prevents quality defects caused by work errors and builds quality into the process through work support functions. It automatically ensures fastening guarantees and quality assurance of parts during work. It is compatible with various tools and measuring devices such as drivers, calipers, wrenches, and scales. Additionally, if any measurement discrepancies or work errors occur, it can alert the operator through voice output or warning messages. 【Features】 ■ IoT integration with tools and measuring devices to automatically track fastening counts and measurement values ■ Prevents variations in quality by following on-screen instructions during work ■ Prevents mistakes during work with alert notifications and warning displays *For more details, please download the PDF or feel free to contact us.

  • Software (middle, driver, security, etc.)

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[Manufacturing Industry DX] This one tool is all you need for on-site process design!

[Manufacturing Industry DX] This one tool is all you need for on-site process design!

Achieving standardization in work! Making process tasks doable by anyone, anytime, towards depersonalization.

We would like to introduce our manufacturing site improvement solution, 'Roland DG Assemble.' With a simple screen design and registration assistance features such as bulk registration, anyone can easily design processes. You can centralize correct tasks and procedures in a paperless manner. Please feel free to contact us when you need assistance. 【Features】 ■ Work procedures are optimized, achieving standardization of tasks. ■ Process work can be done anytime and by anyone, reducing dependency on specific individuals. *For more details, please download the PDF or feel free to contact us.

  • Software (middle, driver, security, etc.)

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[Manufacturing Industry DX] Staff from the manufacturing site provide support.

[Manufacturing Industry DX] Staff from the manufacturing site provide support.

Full support along with the provision of know-how until you become able to master it!

The manufacturing site improvement solution "Roland DG Assemble" is supported by staff with experience in manufacturing environments. Our company has practiced various Kaizen activities on-site, in addition to improving product quality and optimizing manufacturing processes, including management of workers. We provide comprehensive support, along with know-how, until you are not just able to "use" the system, but can "master" it. 【Product Features】 ■ Reduction of production lead time ■ Realization of multi-skilled workers ■ Reduction of work-in-progress inventory ■ Improvement of organizational communication ■ Realization of diverse and variable production ■ Strengthening collaboration between upstream and downstream processes *For more details, please download the PDF or feel free to contact us.

  • Software (middle, driver, security, etc.)

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Manufacturing Industry DX Support

Manufacturing Industry DX Support

A personal trainer that leads to success! Continuous on-site improvement carried out together with experienced manufacturing professionals.

We provide "accompanying support" that regularly communicates even after implementation, fully supporting the establishment of operations and improvements by leveraging the experience from the manufacturing site. Through "Roland DG Assemble," we offer appropriate advice and support tailored to our customers for on-site improvements. We aim to be like a personal trainer that leads you to success. Please feel free to contact us when you need assistance. 【Features】 ■ Organization of issues ■ Skill enhancement support ■ Establishment of operations and internal penetration ■ Dedicated support staff ■ Progress management until success *For more details, please download the PDF or feel free to contact us.

  • Other services

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[Free White Paper Available] Start Your On-Site DX with Self-Process Guarantee

[Free White Paper Available] Start Your On-Site DX with Self-Process Guarantee

Guarantee your own work! You can also expect cost reduction and shorter manufacturing lead times.

This document explains the concept of "self-process assurance" and specific implementation methods to prevent the occurrence and outflow of defects. It details the necessary elements for self-process assurance, such as "clarifying the work process," "providing necessary information at the right time," and "being able to confirm that the work was done correctly." By implementing self-process assurance, improvements in product quality can be achieved, and reductions in inspection processes can lead to cost reductions and shorter manufacturing lead times. [Contents] ■ Defects occur even when done "properly" ■ Is inspection a waste? ■ Necessary elements for self-process assurance ■ Self-process assurance and DX *For more details, please download the PDF or feel free to contact us.

  • Software (middle, driver, security, etc.)

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[Technical Information] To Avoid Failure in Implementation! The Pitfalls of "System Implementation"

[Technical Information] To Avoid Failure in Implementation! The Pitfalls of "System Implementation"

The main players in QCD improvement are "people," and steady improvement activities on-site serve as the foundation!

This document analyzes the pitfalls of system implementation in manufacturing sites and explains effective implementation points centered around the site, data, and people. As successful cases of system implementation in the manufacturing industry continue to spread, there are not a few instances where the expected benefits are not realized after implementation. The main reason for this is the misconception of the system as a "silver bullet," leading to a loss of sight of its essence as a "means" to solve problems. We introduce the role of the system, the importance of people, and strategies for success, so please feel free to download and take a look. [Contents] ■ The role of the system and the importance of people ■ Common pitfalls ■ Strategies for success ■ System implementation and organizational growth ■ The case of Roland DG Assemble *For more details, please download the PDF or feel free to contact us.

  • Other production management systems
  • Process Control System

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[Technical Document] The Style of Complimenting That I Have Been Conscious of as a Site Manager

[Technical Document] The Style of Complimenting That I Have Been Conscious of as a Site Manager

A more persuasive way to give compliments! Here are some key points for complimenting.

This document introduces communication practices that I have implemented as a site manager, particularly focusing on how to give praise. I believe that a work environment where challenges and mistakes can be openly shared, without hiding them, is essential for achieving good manufacturing. It is important to have a trusting relationship where issues and areas for improvement can be discussed frankly, and where mistakes can be reported and consulted about honestly. We also cover inappropriate communication and important aspects to consider in order to foster interest. Please feel free to download and take a look. [Contents] ■ Common communication pitfalls for many site managers ■ Important aspects to foster interest ■ How to praise workers ■ How to motivate workers through questions *For more details, please download the PDF or feel free to contact us.

  • others

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Cloud-based manufacturing site improvement solution *Shortening production lead time!

Cloud-based manufacturing site improvement solution *Shortening production lead time!

Condensed know-how of "digital stalls"! Total support from system implementation to operation.

"Roland DG Assemble" is a cloud-based solution for small and medium-sized manufacturers aimed at analyzing and solving issues that arise in production and quality on the manufacturing floor. It has supported Roland DG's manufacturing for many years and has contributed to the development of the manufacturing site alongside digital platforms. It creates value such as shortening production lead times, enabling diverse and variable production, and reducing work-in-progress inventory. Please feel free to contact us when you need assistance. [What we can do] ■ A simple cloud-based solution with only a monthly fee ■ Not just mere digitization ■ Support for utilization by employees who are well-versed in the manufacturing site *For more details, please refer to the related links or feel free to contact us.

  • Software (middle, driver, security, etc.)

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Three-step conjugation of Roland DG Assemble

Three-step conjugation of Roland DG Assemble

Towards improving the flexibility of factories (systems, people) to respond to variations and mutations!

We would like to introduce the three-tier utilization of our cloud-based manufacturing site improvement solution, 'Roland DG Assemble.' In terms of operator support, we provide comprehensive assistance to operators through paperless processes and error-proofing via IoT integration. Additionally, for manager support, we shift from management tasks to improvement tasks through high-precision visualization using data utilization. In enhancing factory value, we improve the flexibility of the factory (system and personnel) to respond promptly to variations in product types and quantities. 【Three-tier Utilization】 1. Operator Support 2. Manager Support 3. Factory Value Enhancement *For more details, please refer to the related links or feel free to contact us.

  • Software (middle, driver, security, etc.)

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[Manufacturing Industry DX] Standardizing factory work procedures to improve productivity!

[Manufacturing Industry DX] Standardizing factory work procedures to improve productivity!

Centralized management of work procedures such as engineering, task lists, work diagrams, and tool usage lists! Video manuals and more can also be viewed on a single page, standardizing on-site operations!

With the manufacturing site improvement solution "Roland DG Assemble," you can digitize work procedures and create an environment where anyone can work with consistent quality. ◆ Centralized management of work procedures leads to a site that does not rely on "intuition or experience" "Roland DG Assemble" centralizes all necessary information for work, including processes, work lists, work diagrams, and tool lists. It manages work processes paperlessly, allowing for quick changes in procedures and sharing with all workers. ◆ Standardization of work procedures through video manuals and conditional branching Complex tasks that are difficult to convey with paper work instructions can be easily understood and practiced by anyone using video manuals and conditional branching. ◆ Smooth utilization of past work procedures through version management of process design Work processes for each product can be managed by version. This allows for quick reference to past procedures or duplication to create new ones, contributing to increased productivity. *For more details, please download the PDF or feel free to contact us.

  • Software (middle, driver, security, etc.)

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[Manufacturing Industry DX] Visualize all operations through high-precision performance aggregation!

[Manufacturing Industry DX] Visualize all operations through high-precision performance aggregation!

Quick decision-making for on-site improvements with a rich dashboard! Enhancing worker motivation.

We would like to introduce our manufacturing site improvement solution, 'Roland DG Assemble.' It allows you to grasp in real-time who did what task, when, where, and what the results were. Since performance is aggregated by work unit, it supports diverse visualization and detailed analysis of the site. Please feel free to contact us if you have any inquiries. 【Features】 ■ Promotes site improvement and strengthens organizational collaboration ■ Enhances worker motivation through visualization of skill maps and proficiency levels *For more details, please download the PDF or feel free to contact us.

  • Software (middle, driver, security, etc.)

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